2025 Ford Expedition Recalls, Problems & MPG

NHTSA lists 6 safety recalls and 38 owner complaints for the 2025 Ford Expedition. The EPA rates it 18 to 19 MPG combined, depending on engine and drivetrain.

Recalls
6
Owner complaints
38
Crashes / fires reported
4 / 1
EPA combined
18–19 MPG

2025 Ford Expedition recalls

  • Exterior LightingSep 22, 2026 · NHTSA 26V606000+

    Risk: A loss of exterior lighting can reduce visibility, increasing the risk of a crash.

    Fix: Dealers will inspect and replace the headlight assemblies, as necessary, free of charge. Owner notification letters are expected to be mailed October 26, 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 26C43. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning October 26, 2026.

    Ford Motor Company (Ford) is recalling certain 2025-2027 Expedition, 2026 F-250 SD, F-350 SD, F-450 SD, and F-550 SD vehicles. The headlight assemblies may contain a contaminated LED chip, which can result in a loss of daytime running lights, parking lights, high beams or low beams. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 108, "Lamps, Reflective Devices, and Associated Equipment."

  • Electrical SystemFeb 20, 2026 · NHTSA 26V104000+

    Risk: Trailer lights or brakes that do not function can reduce the driver’s ability to control the trailer and decrease the trailers visibility to other road users, increasing the risk of a crash.

    Fix: The integrated trailer module software will be updated by a dealer, or through an over-the-air (OTA) update, free of charge. Owner notification letters were mailed March 25, 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 26C10. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning March 17, 2026.

    Ford Motor Company (Ford) is recalling certain 2021-2026 F-150, 2022-2026 F-250 SD, F-350 SD, F-450 SD, F-550 SD, Maverick, 2024-2026 Ranger, 2023-2026 F-600 SD, 2022-2027 Lincoln Navigator, Expedition, and 2026 E-Transit vehicles. When towing a trailer, the integrated trailer module (ITRM) may lose communication with the vehicle, possibly causing a loss of brake and turn signal lights, or a loss of brake function. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 108, " Lamps, Reflective Devices, and Associated Equipment."

  • Service Brakes, HydraulicDec 1, 2025 · NHTSA 25V823000+

    Risk: An unexpected loss of power brake assist while driving can extend stopping distance and increase the risk of a crash. Additionally, a loss of power brake assist while ADAS features are engaged can result in the vehicle not braking as expected, increasing the risk of a crash.

    Fix: Dealers will replace the electronic brake booster, free of charge. Owner notification letters were mailed February 26, 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25SD4. Vehicle Identification Numbers (VINs) involved in this recall became searchable on NHTSA.gov on December 3, 2025.

    Ford Motor Company (Ford) is recalling certain 2025 Lincoln Navigator, F-150, Expedition, Bronco, and Ranger vehicles. The Electronic Brake Booster (EBB) module may malfunction while driving or when the driver is utilizing an Advanced Driver Assistance System (ADAS) feature, resulting in a loss of power brake assist.

  • Service Brakes, HydraulicJul 25, 2025 · NHTSA 25V488000+

    Risk: An unexpected loss of power brake assist while driving can extend stopping distance and increase the risk of a crash. Additionally, a loss of power brake assist while ADAS features are engaged can result in the vehicle not braking as expected, increasing the risk of a crash.

    Fix: The EBB module software will be updated over-the-air (OTA) or by a dealer, free of charge. Owner notification letters were mailed on August 22, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S77.

    Ford Motor Company (Ford) is recalling certain 2025 Lincoln Navigator, F-150, Expedition, Bronco, and Ranger vehicles. The Electronic Brake Booster (EBB) module may malfunction while driving or when the driver is utilizing an Advanced Driver Assistance System (ADAS) feature, resulting in a loss of power brake assist.

  • Air BagsJun 27, 2025 · NHTSA 25V439000+

    Risk: An air bag that deploys with excessive force can increase the risk of injury during a crash.

    Fix: Dealers will replace the passenger side air bags, free of charge. Owner notification letters were mailed August 8, 2025. Owners may contact Ford Customer Service at 1-866-436-7332. Ford's number for this recall is 25S51.

    Ford Motor Company (Ford) is recalling certain 2025 Navigator and Expedition vehicles. The passenger side air bag may have been manufactured incorrectly, which can cause the air bag to deploy with excessive force during a crash.

  • Engine and Engine CoolingMar 28, 2025 · NHTSA 25V198000+

    Risk: A rapid oil leak can result in an engine stall, increasing the risk of a crash. In addition, an oil leak in the presence of an ignition source such as hot engine or exhaust components, can increase the risk of a fire.

    Fix: Dealers will inspect the engine cup plug alignment, and replace the plug if necessary, free of charge. Owner notification letters were mailed May 22, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S30.

    Ford Motor Company (Ford) is recalling certain 2024-2025 F-150, Expedition, and 2024 Lincoln Navigator vehicles equipped with 3.5L GTDI engines. The engine may have a misaligned engine cup plug, which can result in a rapid oil leak.

Recall repairs are free. Enter your VIN at nhtsa.gov/recalls to see if yours still needs one.

Most reported 2025 Ford Expedition problems

Owner complaints to NHTSA by system. One complaint can name more than one system.

  • Unknown or Other8
  • Forward Collision Avoidance8
  • Steering7
  • Seats6
  • Electrical System6
  • Power Train5
  • Service Brakes5
  • Wheels4

2025 Ford Expedition gas mileage

EPA ratings for each version (city / highway / combined).

VersionEngineCityHwyComb.Fuel / yr
Expedition 2WD3.5 L 6 cyl, Automatic (S10)162419$3,400
Expedition 4WD3.5 L 6 cyl, Automatic (S10)152218$3,550

Real-world mileage depends on how and where you drive. Logbay compares your actual MPG with these EPA numbers.

Questions

Does the 2025 Ford Expedition have any recalls?

Yes. NHTSA lists 6 recalls for the 2025 Ford Expedition, most recently for the exterior lighting (Sep 22, 2026). Recall repairs are free at a dealer; check your VIN at nhtsa.gov/recalls.

What are the most common 2025 Ford Expedition problems?

Owners filed 38 complaints with NHTSA. The most reported areas are unknown or other (8), forward collision avoidance (8), steering (7).

What gas mileage does the 2025 Ford Expedition get?

The EPA rates the 2025 Ford Expedition at 18 to 19 MPG combined (best version: 16 city / 24 highway).

Sources: NHTSA recalls and owner complaints (api.nhtsa.gov), EPA fuel economy (fueleconomy.gov). Updated Oct 26, 2026. Complaint counts are unverified owner reports.